2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 206Get this manual
BRAKES 2Coat piston with clean Polaris DOT Brake Fluid (C)Install piston (D) with twisting motion while pushing inwardPiston should slide in and out of bore smoothly, with light resistance3Lubricate the mounting bracket pins with Polaris Premium All Season Grease, and install the rubber dust seal boots
15 ftlbs(21 Nm)
18 ftlbs(25 Nm)
Front Caliper Mounting Bolt Torque 18 ftlbs(25 Nm) Brake Line Torque Banjo Style: 15 ftlbs(21 Nm) 2Install brake line and tighten securely with line wrenchTorque the brake lines to the proper torque of 15 ft.lbs(21 Nm)3Install the adjuster screw and turn until stationary pad contacts disc, then back off 12 turn