2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 176Get this manual

2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 176

FINAL DRIVE 2Remove bolts and output shaft cover6Unscrew fill plug and remove pinion shaft assemblyInspect pinion gear for chipped broken or missing teethNOTE: Pinion shaft assembly will not clear the fill plug unless it is backed out
AWD FRONT HOUSING ASSEMBLY
1Replace all componentsO-rings, seals, and worn

3Remove output shaft assembly, large shim, and thrust button with its small shim4Clean all parts and inspect spacers for wearInspect ring gear for chipped, broken, or missing teeth

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