2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 165Get this manual
FINAL DRIVE
MAGNETIC COIL REMOVAL
1Remove the front drive axle as described later in this chapter2Remove the seal sleeve from the strut casting using drift punch and hammer, tapping evenly on each side until the sleeve slides off3Remove the existing coil and clean the coil wire channel, coil mount area, and the seal sleeve mounting area of all silicone and foreign matter4Disconnect the coil wires at the connector or terminal board
4Press on the seal sleeve until even with the inner poleSee Page 7.17 for additional informationOnce the seal sleeve is properly positioned, 116 (.16 cm) bead of silicone should remain around the inner edgeClean off all excess siliconeThe seal sleeve area must be free of silicone or the hub seal may leakNOTE: Always install new seal sleeve when replacing the coilUse Seal Sleeve Installation Tool Kit (PN 2871199)S It may be necessary to apply more silicone (or an equivalent fast drying glue) to the wire channel area to properly secure and protect the coil wiresS Apply 401 Loctite to the inside of the strut ribs and press the foam block to contain the coil wiresMake sure the foam block is bonded well to protect the coil wiresNOTE: Coil wires must be contained in the brake line clip on the back side of the upper strut casting and the wires must be snug against the casting5Route the wires smoothly and away from any moving parts and secure in place with tie straps6Assemble front axle and connect hub wiresS