2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 145Get this manual
CLUTCHING c) "X", or the marks that were made earlier, under weight
Spacer washers 2Install moveable sheave onto fixed sheave3Install spider spacersUse same quantity and thickness as were removed4Compress spider buttons for each tower and install spider, making sure that "X", or the marks that were made earlier, on spider aligns with "X", or the marks that were made earlier, in moveable sheave5Torque spider to specification using the holding fixture and spider toolTorque with smooth motion to avoid damage to the stationary sheaveRefer to Page 6.2 for torque specificationCAUTION: Be sure the spider spacer washers are fully seated in the recessed area in the spiderAny misalignment will alter clutch balanceInverting the clutch while initially tightening the spider will help position the washersSpider Torque: 200 ftlbs(276 Nm) Cover Screw Torque: 90 inlbs(10.4 Nm) 8Reinstall cover, aligning bosses on the tower and coverTorque cover bolts evenly to specification