2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 95Get this manual

2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 95

ENGINE compress the new clip more than necessary upon installation to prevent loss of radial tensionSevere engine damage may result if circlips are re-used or deformed during installation4Apply clean engine oil to the piston rings, ring lands, piston pin bore, piston pin, and piston skirtLubricate the connecting rod (both ends), balancer drive gear, and crankshaft main bearing area3Apply clean engine oil to the ring compressor (Snap On PN RCL30) and install the compressor following manufacturers instructionsCAUTION: Make sure the oil control ring upper rail tab is positioned properly in the notch of the pistonVerify all ring end gaps are correctly located

5Install the piston on the connecting rod with the arrow ormark facing the magneto (RH) end of the crankshaftThe piston pin should be push fit in the piston6Install the other circlip with the gap facing up or down and tang outward(See Caution with Step above)Push the piston pin in both directions to make sure the clips are properly seated in the groove