2009 Polaris Outlaw 450/525 Service Manual, Page 133Get this manual
BRAKES BRAKE SPECIFICATIONS
General Specifications
FRONT BRAKE CALIPER Item Brake Pad Thickness Brake Disc Thickness Brake Disc Thickness Variance Between Measurements Brake Disc Runout RH Handle Bar Master Cylinder I.DStandard .2987.6 mm .158"4.013 mm REAR BRAKE CALIPER Item Brake Pad Thickness Brake Disc Thickness Brake Disc Thickness Variance Between Measurements Brake Disc Runout Master Cylinder I.D AuxRear Standard .2987.6 mm .158"4.013 mm Service Limit .1804.6 mm .1403.556 mm .002.051 mm .010.254 mm .500"12.7 mm Service Limit .1804.6 mm .1403.556 mm .002.051 mm .010.254 mm .551"14 mm
Torque Specifications
ITEM Front Caliper Mounting Bolts Rear Caliper Mounting Bolts Rear Master Cylinder Mounting Bolts Front Master Cylinder Reservoir Cover Bolts Brake Line Banjo Bolts Brake Disc Mounting Bolts Wheel Mounting Nuts Front Master Cylinder Clamp Bolts Rear Caliper Bleed Screws Front Caliper Bleed Screws Front Spindle Nut Rear Hub Nut TORQUE (ftlbsexcept where noted) 38 18 11 (inlbs 15 18 30-35 85 (inlbs 47 (inlbs 47 (inlbs 40 90 TORQUE (Nm) 52 24 11 1.24 20 24 41-47 9.6 5.3 5.3 54 122