2009 Polaris Outlaw 450/525 Service Manual, Page 117Get this manual
BODYSTEERINGSUSPENSION FOXTM PODIUM Shock Rebuild Information
When performing maintenance on FOXTM shocks, use the Gas Shock Recharging Kit (PN 2200421), as it contains the necessary valves, pressure gauge, and fittings to deflate and pressurize shocksSpecial Tools Required: Body Holding Tool (PN 2871071) Charging Needle (PN 7052069-A) Gas Shock Recharging Kit (PN 2200421) FOXTM Shock IFP Tool (PN 2871351) Seal Installation Bullet Tool (PN 2201640) (PN 2201639)
FOXTM shocks contain high pressure nitrogen gasExtreme caution must be used while handling and working with FOXTM shocks and related high pressure service equipmentThe pressure must be released from the shock before disassemblyIt is strongly recommended you wear safety glasses and ear protection during these proceduresTIP: Extreme cleanliness is very important during all disassembly and reassembly operationsThis prevents dirt or foreign particles from entering the shock, which causes premature failure10IFP Depth Setting Tool 11Seal Installation Bullet (58") 12Nitrogen Safety Needle 1358" Shaft Clamps 14Adjustable Wrench 15Pin Spanner Wrench (316" Pins) 16332" Hex Key (Allen Wrench) 17532" Hex Key (Allen Wrench) 18Scribe or Dental Pick 1914" Flat Blade Screwdriver 20#2 Phillips Screwdriver 2134" Open End Wrench 22Standard Pliers 23Small Needle Nose Pliers 24Snap Ring Pliers 25Socket 26Torque Wrench 27Torque Driver 28Soft Faced Rubber Mallet 29Nitrogen Tank w Regulator 30Cleaning Solvent 31Vise with soft jaws 32Tape Measure