2009 Polaris Outlaw 450/525 Service Manual, Page 73Get this manual

2009 Polaris Outlaw 450/525 Service Manual, Page 73

BODYSTEERINGSUSPENSION STEERING KNUCKLE
Removal
12Follow the steps in the "FRONT HUB REMOVAL" section to remove the hub, if neededRemove the upper and lower ball joint cotter keys and castle nutsCastle Nuts 4Tap down on the lower A-arm to move the lower ball joint from the steering knuckle
Installation
1234Before installation check the condition of the ball jointsJoints should move freely and have no axial playPlace the upper and lower A-arms into the steering knuckleInstall the washers and castle nuts onto the upper and lower A-armsTorque the nuts to 35 ftlbs(47 Nm)Install new cotter pins into the castle nuts and ball joints