2009 Polaris Outlaw 450/525 Service Manual, Page 35Get this manual

2009 Polaris Outlaw 450/525 Service Manual, Page 35

MAINTENANCE Reverse Lock-Out Lever Inspection and Cable Adjustment
Check for smooth lever operation and ensure that the lever returns freely without binding (1)
Drive Chain InspectionReplacement
Inspect the drive chain for missing or damaged ORings, link plates, or rollersDo not wash the chain with high pressure washer, gasoline or solvents; do not use wire brush to clean the chain as damage to the ORings may occurClean chain with hot soapy water and soft bristled nylon brushPolaris ATV drive chains are equipped with Oring sealed, permanently greased, pins and rollersThe sprockets and outer rollers require periodic lubricationLubricate the chain with Polaris Chain Lubricant (PN 2872073)Never allow battery acid to contact the drive chain
Adjust the reverse cable freeplay to 0.080.12 in(2-3 mm) by adjusting the cable jam nuts (2)
The chain must be replaced when it reaches elongation12Stretch the chain tightly in straight lineMeasure the length of 20 pitches (pins) from pin center to pin center, and compare to the specificationReplace the chain if the length exceeds the wear limitDrive Chain Wear Limit, 20 Pitch Length: Std: 12.5 (32 cm) Wear Limit: 12.875" (32.7 cm) 3When replacing or reinstalling drive chain, install the closed end of the splice link clip as shown, with the closed end leading in forward operationThere should be .003-.005" (.076-.127 mm) gap between the side plate of the chain and the splice link clipSee the following illustrationsProper Spacelink Clip Opening Position .003".005" (.076- .127 mm) Gap after installation