2009 Polaris Outlaw 450/525 Service Manual, Page 25Get this manual

2009 Polaris Outlaw 450/525 Service Manual, Page 25

MAINTENANCE 5Turn adjuster until 116" to 18" (2-3mm) freeplay is achieved at thumb leverAfter making adjustments, quickly actuate the thumb lever several times and reverify freeplayIf smooth choke operation is not obtainable, remove the choke slide pistonThe slide piston should not have any deep score marks or depositsAlso check the condition of the rubber boot, spring, and the choke lockIf any damage or excessive wear is found, replace the choke slide as an assemblyInspect the Slide Piston Direction of Travel Freeplay 116"-18" (2-3 mm) 67Tighten lock nut securely and slide boot completely in place to ensure watertight sealTurn handlebars from left to right through the entire turning rangeIf idle speed increases, check for proper cable routingIf cable is routed properly and in good condition, repeat adjustment procedureInspect the Boot and Spring