2009-2010 Polaris RZR Factory Service Manual, Page 313Get this manual
BRAKES Pad Inspection
12Clean the caliper with brake cleaner or alcoholMeasure the thickness of the pad materialReplace pads if worn beyond the service limit3Install caliper and torque mounting bolts to specificationRear Brake Pad Thickness New .298" .007" (7.57 mm .178 mm) Service Limit .180" (4.6 mm)
418 ftlbs(24 Nm) Slowly pump the brake pedal until pressure has been built upMaintain at least 12, (12.7 mm) of brake fluid in the reservoir to prevent air from entering the brake systemInstall the adjustment set screw and turn clockwise until the stationary pad contacts the disc, then back off 12 turn (counterclockwise)Verify fluid level in reservoir is up to the MAX line inside reservoir and install reservoir cap
Pad AssemblyInstallation
1Lubricate mounting bracket pins with light film of Polaris Premium All Season Grease (PN 2871423), and install rubber dust boots5Master Cylinder Fluid Up to MAX line inside reservoir