2008 Polaris Sportsman 500 EFI/X2/Touring/500 H.O. Service Manual, Page 295Get this manual
BRAKES SPECIFICATIONS
Torque Table TORQUE SPECIFICATIONS (Sportsman and X2, Touring)
ITEM FrontRear Caliper Mounting Bolts Handlebar Master Cylinder Clamp Bolts Hand Master Cylinder Reservoir Cover Screws Brake Line Banjo Bolt Brake Line Flared Fittings Brake Disc Bolts FrontRear Brake Switch Caliper Mounting Bolts Sportsman Caliper Slide Pins Rear Master Cylinder-to-Frame Bolts TORQUE FT.LBS(IN.LBS 18 (25 in.lbs (7 in.lbs 15.0 12-15 18.0 Front 27 Rear 12-15 18.0 30-35 TORQUE NM 24 3.0 0.79 21 16-21 24 Front 37 Rear 16-21 24 41-48 11
NOTE: Refer to tightening procedures in this chapterSome special procedures are used when torquing certain bolts and fasteners
Component Service Limits FRONT BRAKE CALIPER (Sportsman and X2, Touring)