2008 Polaris Sportsman 500 EFI/X2/Touring/500 H.O. Service Manual, Page 204Get this manual
CLUTCH SYSTEM 8Remove driven clutch offset spacers from the transmission input shaftNOTE: Remember to keep spacers in order for proper clutch offset on reassembly
PVT Installation
1Inspect PVT inner cover-to-engine sealReplace if cracked or damagedAlign the alignment mark on the cover with the mark on the engine seal
Offset Spacer
Seal This Edge To Cover On Engine
9Remove cover screws and retainer plateInner Cover Retainer Seal 456Foam Seal 10Remove inner cover retaining bolts at rear of cover11Remove cover along with foam seal on back of cover or shaft23Place new seal on transmission input shaftApply RTV silicone sealant to outside edge of inner coverto-engine seal, to ensure water tight fit between the seal and the cover on engine sideSurfaces must be clean to ensure adhesion of silicone sealantReinstall cover and tighten rear cover bolts just enough to hold it in placeFit lip of inner cover seal (A) to engineInstall seal retainer plate and tighten screws securelyTorque rear inner cover bolts (B) to specification