2008 Polaris Sportsman 500 EFI/X2/Touring/500 H.O. Service Manual, Page 63Get this manual
ENGINE SPECIFICATIONS
Torque Specifications
TORQUE SPECIFICATIONS Fastener Blind Plug (Oil Pressure) Camshaft Sprocket Camshaft Chain Tensioner Lever Camshaft Chain Tensioner Camshaft Chain Tensioner Cap Carburetor Adaptor Crankcase Crankshaft Slotted Nut (Cam Chain Drive Sprocket) Cylinder Base Bolts Cylinder Head Bolts Size 18 PT (28tpi) 6mm 6mm 6mm 11mm 8mm 8mm 28mm EH50PLE FtLbs(Nm) 6.5-11 (9-15 Nm) 5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm) 14-19 (20-25 Nm) 12-14 (16-20 Nm) 14-15 (19-21 Nm) 35-51 (47-69 Nm)
Special Tools
PART NUMBER 2200634 2870390 2871043 2871283 5131135 2870569 2870975 PV-43527 TOOL DESCRIPTION Valve Seat Reconditioning Kit Piston Support Block Flywheel Puller CrankshaftWater Pump Seal Install Kit Water Pump Install Kit Crankshaft Truing Stand Mity VacTM Pressure Test Tool OIl Filter Wrench
Engine Fastener Torque Patterns
Tighten cylinder head, cylinder base, and crankcase fasteners in steps following the sequence outlined