2008 Polaris Ranger RZR Service Manual, Page 307Get this manual
ELECTRICAL NOTE: It is important to tighten the bottom starter bolt first (circle), as the bottom hole acts as pilot hole to properly align the starter drive (bendix) with the flywheelThis helps to prevent binding and starter damage2Remove the retaining ring, thrust washer, spring retainers and clutch return springScrew the overrun clutch off the end of the pinion shaftRemove the old spring and install new oneLightly grease the pinion shaft and reinstall the clutch, spring, retainers, end washer and lock ring in the reverse orderMake sure the end washer is positioned properly so that it will hold the lock ring in its groove
Starter Solenoid Bench Test
Test the start solenoid by powering the solenoid via the 2-wire connectionWith the solenoid energized, resistance should read about 0.5 10 between terminal (A) and (B)If resistance measurement is out of specification, replace the starter solenoid
Starter Drive
If the garter spring is damaged, the overrun clutch may fail to return properlyUse either of the following methods to remove and install new garter spring: