2008 Polaris Ranger RZR Service Manual, Page 18Get this manual
MAINTENANCE 50300 Hour Maintenance Interval
Item Throttle CableThrottle Pedal Throttle Body Air Intake DuctsFlange General Lubrication Shift Linkage Steering Front Suspension Rear Suspension Cooling System Fuel System Spark Plug Engine OilFilter Change Drive Belt Radiator Cooling Hoses Engine Assembly Mounts Exhaust MufflerPipe Wiring Clutches (Drive and Driven) Front Wheel Bearings Brake Fluid Spark Arrestor Toe Adjustment Headlight Aim Maintenance Interval (whichever comes first) Miles Hours Calendar (KM) 50 50 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 100 200 300 6M 6M 3M 6M 6M 6M 6M 6M 12 12 6M 12 12 12 12 12 12 12 12 24 36 300 (500) 300 (500) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 600 (1000) 600 (1000) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 2000 (3200) 3000 (4800) Remarks Inspect; adjust; lubricate; replace if necessary Inspect ducts for proper sealingair leaks Lubricate all fittings, pivots, cables, etcInspect, lubricate, adjust Lubricate Lubricate Lubricate Inspect coolant strength seasonally; pressure test system yearly Check for leaks at tank cap, fuel line, fuel pump, and fuel railReplace lines every two yearsInspect; replace as needed Perform break-in oil change at 25 hours or one monthalways replace oil filter when changing engine oil Inspect; replace as needed Inspect; clean external surfaces Inspect for leaks Inspect, torque to specification Inspect Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etcInspect; clean; replace worn parts Inspect; replace as needed Change every two years (DOT 4) Clean out Inspect periodically; adjust when parts are replaced Adjust as needed