2008 Polaris ATV Sportsman 300 400 H.O. Service Manual, Page 51Get this manual
ENGINE (300) TOOLS
Special Tools
PART NUMBER 2870390 PA-47308 PA-47457 2871293-B TOOL DESCRIPTION Piston Support Block Flywheel Puller Starting Clutch Holder Crankshaft Slotted Nut Socket Oil Pressure Relief Valve Plug Recoil Housing Rocker Adjuster Screw Rocker Cover Rocker Adjuster Screw Lock Nut Stator Plate to Crankcase Stator to Stator Plate Screws Starter Motor Starting Clutch Cover ENGINE TORQUE SPECIFICATIONS Fastener Camshaft Chain Tensioner Lever Camshaft Chain Tensioner Body Camshaft Chain Tensioner Cap Camshaft Sprocket Cover Camshaft Sprocket Bolt Carburetor Adaptor Cylinder Head Bolts CylinderHead 6mm Bolts Crankcase Crankshaft Sprocket Slotted Nut Flywheel Nut Oil Drain Bolt (Crankcase) Oil Filter Pipe Fitting (Crankcase) Thread Size mm mm mm mm 10 mm mm 10 mm mm mm 25 mm 16 mm 14 mm 20 mm ES300PFE012 FtLbs(Nm) 5-6.5 (7-9 Nm) Spark Plug (Used) 6.5-8.0 (9-11 Nm) 6-7.5 (8-10 Nm) 6.5-8.0 (9-11 Nm) 30-34 (40-46 Nm) 12-14 (16-20 Nm) Refer to Torque Procedure 5-7 (7-9 Nm) 6.5-8.0 (9-11 Nm) 34 (46 Nm) 66-81 (90-110 Nm) 13-16 (18-22 Nm) 9.5-12 (13-16 Nm) 20-24 (27-33 Nm) Starting Clutch Nut Spark Plug (New) 12 mm 16 mm 14 mm mm mm mm mm mm mm mm mm 15-17 (20-23 Nm) 7-8 (9-11 Nm) 3.5-5 (5-7 Nm) 5-6.5 (7-9 Nm) 3.7-5.0 (5-7 Nm) 7-8 (9-11 Nm) 5-6.5 (7-9 Nm) 5-6.5 (7-9 Nm) 15 (20 Nm) 103-118 (140-160 Nm) 7.5-9 (10-12 Nm) Tighten 30-45 degrees after gasket contact