2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 308Get this manual
BRAKES 9Measure the thickness of the pad materialReplace pads if worn beyond the service limit3Install caliper and torque the mounting bolts to specification
Measure Thickness
Rear Brake Pad Thickness Service Limit: .180" (4.6 mm) Caliper Mount Bolt Torque: 18 ft.lbs(24 Nm) 4Slowly pump the brake lever until pressure has been built upMaintain at least 12, (12.7 mm) of brake fluid in the reservoir to prevent air from entering the brake systemInstall the adjuster screw and turn clockwise until the stationary pad contacts the disc, then back off 12 turn (counterclockwise)
X2 Pad Installation