2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 265Get this manual
SPORTSMAN TRANSMISSION Reinstall the thrust button shim, thrust button, and other shims into the coverReinstall cover and torque bolts in criss-cross pattern in steps to specificationNOTE: Verify case locating pins (knock pipes) are in place48Apply Loctite 262 (Red) (PN 2871951) to screw threads and torque screws to specification
Cover Bolt Torque: 27-34 ft.lbs(36.5-46 Nm) Torque in Sequence 5Install new front and rear output shaft sealsApply grease to the seal lipsCover the splines of the shaft to protect the seal lips during installationInstall pinion shaft with bearingInstall retainer plate with flat side toward bearing9Pinion Retainer Plate Bolt Torque: 6-12 ft.lbs(8-16 Nm) Install the new needle bearing, the 24T reverse sprocket, washer, and new snap ringInstall the shift dogs and wave springInstall the washer, new needle bearing and the high gearInstall the press fit gear and ball bearing