2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 194Get this manual
CLUTCH SYSTEM 12Inspect the bearing for wearSpin the bearing, if the bearing does not spin smoothly replace as neededTo remove the bearing, simply press the bearing from the shaft13Inspect the bearing for wearSpin the bearing, if the bearing does not spin smoothly replace as neededTo remove the bearing, simply press the bearing from the shaft
Table 6-1:
ITEM -QTY PART DESCRIPTION Bushing Replacement Kit Piston Pin Puller Instructions PART2871226 2870386 9915111
NOTE: Bushings are installed at the factory using Loctite( 609In order to remove bushings it will be necessary to apply heat evenly to the area around each bushingClean all residual Loctite( from bushing bore prior to installing new bushing
Driven Clutch Bushing Removal
12345Install main puller adapter (Item 8) onto pullerInstall adapter reducer (Item 9)Using hand held propane torch, apply heat around outside of bushing until tiny smoke tailings appearFlip sheave over so bushing faces downward and install onto pullerInstall bushing tool (Item 2)