2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 96Get this manual
ENGINE 28Use feeler gauge to measure the clearance between the two rotorsMeasure the gap between the two rotor tips as shown belowThe clearance should not exceed 0.006" (0.15 mm)NOTE: Be sure to place the tapered end of the valve (dowel) in firstIf the valve is installed incorrectly, oil pressure and oil priming problems will occur31Carefully press the gear off the assembly while supporting the housing assembly
Press Off Gear
0.006" (0.15 mm) Max Tip Clearance
29Remove the oil pressure reliefThe oil pressure relief consists of bolt, washer, spring, and valve (dowel)Inspect the valve (dowel) for signs of possible obstructionsUse compressed air to blow out any debris