2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 93Get this manual
ENGINE 13With white marking pen, accent the timing mark on the gear that contains the springs16Insert the pointed dowels from the Tapered Pins (PU45497-1) into the cam gearAccent Timing Marks
14Inspect the gear teeth and the three tabs on the gears for wearTo Assemble:Hold the spring with one finger Start the pointed end of the tapered pin into the cam gear hole and slowly push the dowel through the hole until the end of the dowel is almost flush with the spring Perform this procedure with all three tapered pins Do not push the pins too far through or the springs will pop outNOTE: Do not remove the tapered pins at this time17Note in the photograph that the Tapered Pins (PU-454971) are below flush with end of the springsThis helps to align the three gear tabs during the next step