2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 57Get this manual
CHAPTER ENGINE
SPECIFICATIONS 3.2
CRANKCASE EXPLODED VIEWS 3.2 ENGINE FASTENER TORQUE PATTERNS 3.9 TORQUE SPECIFICATIONS 3.10 700800 EFI ENGINE SERVICE SPECIFICATIONS 3.11 SPECIAL TOOLS 3.13
GENERAL ENGINE SERVICE 3.14
ACCESSIBLE COMPONENTS3.14 PISTON IDENTIFICATION 3.14 COOLING SYSTEM SPECIFICATIONS3.14 COOLING SYSTEM PRESSURE TEST3.15 FOUR STROKECOOLANT AIR BLEEDING PROCEDURE 3.15 ENGINE REMOVAL (TYPICAL) 3.16 ENGINE INSTALLATION NOTES 3.17 CYLINDER HONE SELECTION AND HONING PROCEDURE 3.18 HONING TO DEGLAZE 3.18 CLEANING THE CYLINDER AFTER HONING 3.18 OIL FLOW CHART 3.19 ENGINE LUBRICATION SPECIFICATIONS 3.19 OIL PRESSURE TEST 3.19
ENGINE DISASSEMBLY AND INSPECTION 3.20
CYLINDER HEAD ASSEMBLY EXPLODED VIEW 3.20 ROCKER ARMS 3.21 PUSH RODS3.21 CYLINDER HEAD REMOVAL 3.21 CYLINDER HEAD INSPECTION 3.22 CYLINDER HEAD WARP 3.22 VALVE SEALSPRING SERVICE (ON ENGINE)3.22 CYLINDER HEAD DISASSEMBLY 3.23 VALVE INSPECTION 3.24 COMBUSTION CHAMBER3.25 VALVE SEAT RECONDITIONING 3.25 CYLINDER HEAD REASSEMBLY 3.27 VALVE SEALING TEST 3.28 CYLINDER REMOVAL 3.28 VALVE LIFTER REMOVALINSPECTION 3.28 PISTON REMOVAL 3.29 CYLINDER INSPECTION3.30 PISTON-TO-CYLINDER CLEARANCE 3.31 PISTONROD INSPECTION3.31 PISTON RING INSTALLED GAP 3.32 STARTER DRIVEBENDIX REMOVAL INSPECTION 3.32 FLYWHEELSTATOR REMOVALINSPECTION 3.33 ENGINE CRANKCASE DISASSEMBLYINSPECTION 3.34 CAMSHAFT INSPECTION 3.41