2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual, Page 34Get this manual
MAINTENANCE ADC Differential Hydraulic Circuit Fluid Change
1Make sure vehicle is parked on flat ground and allowed to sit at least 30 minutes prior to bleeding hydraulic circuit2Thoroughly clean area around and on remote reservoir and bleeder valves3Remove reservoir cap and diaphragm assembly4Make sure hydraulic oil inside reservoir is free of debrisIf any debris is found, use clean rag or suction device to remove from the reservoirNOTE: Debris in reservoir may block porting and produce inadequate bleeding of the systemDecreased performance may be encountered with inadequate bleed of the hydraulic circuitBegin the bleeding process by filling reservoir to MAX' line with clean Polaris ADC hydraulic fluid(AW ISO 10 hydraulic fluid equivalent)6Locate bleeder valves found on either side of differential and remove the protective caps7Turn bleeder valves counter-clockwise to loosenLoosen bleeder screw slowly, allowing oil and any trapped air to flow out of fittingIMPORTANT: Do not allow hydraulic fluid in reservoir to drain below minimum fill lineClose bleeder valve before oil level falls below minimum fill lineRefilling empty reservoir will result in air pockets becoming trappedNOTE: If empty reservoir is encountered, filling of fluid is still possibleVerify air is not trapped before proceeding with step 789Continue steps 6-8 on both sides in sequence until clean fluid is seen when bleeding occursRe-torque both bleeder valves to specification and reinstall cover caps5