2005 Polaris Sportsman 700/800 EFI Service Manual, Page 297Get this manual

2005 Polaris Sportsman 700/800 EFI Service Manual, Page 297

ELECTRICAL
NOTE: It is important to tighten the bottom starter bolt first, as the bottom hole acts as pilot hole to properly align the starter drive (bendix) with the flywheelThis helps to prevent binding and starter damage9 ft.lbs(12 Nm)

STARTER DRIVE
Pinion GearAnti Kick-out Shoe, Garter Spring Replacement
If the garter spring is damaged, the overrun clutch may fail to return properlyUse either of the following methods to remove and install new garter spring:

Spring Cover Stopper Gear Assembly Torque the bottom bolt first!

Thrust Washer