2005 Polaris Sportsman 700/800 EFI Service Manual, Page 269Get this manual
ELECTRICAL
SPEEDOMETER TROUBLESHOOTING
TEST FUEL GAUGE DISPLAY NOT WORKING
START HERE
CHECK SPEEDOMETER (PERFORM TEST 2)
16 Pin Connector12345678Red- 12V Ignition Switch RedWhite- 12V ETC and AWD Switch GreyOrange- ModeOverride button Black- Ignition Kill Green- Diagnostic (Factory Use Only) Blue- Diagnostic (Factory Use Only) YellowRed- RPM Input Brown- Ground 910111213141516Blue White- Engine Overheat Switch NC BlackWhite- Engine Check Light PurpleWhite- Fuel Sender (if equipped) BrownRed- Trans Switch Ground White- Gear Shift Signal WhiteBlue- High Gear Signal BrownWhite- AWD Coil -
INSTRUMENT CLUSTER FUNCTION OK?
GAIN ACCESS TO BACK OF GAUGE CHECK CONNECTION AT GAUGE (PIN #12) DOES FUEL INDICATOR WORK?
TURN KEY SWITCH OFF GAIN ACCESS TO FUEL SENDER WIRING CHECK FOR CONTINUITY ON PURPLEWHT
CHECK FOR CONTINUITY FROM BRN TO GROUND ARE WIRES OK?
REPAIR WIRES AS REQUIRED AND RETEST