2005 Polaris Sportsman 700/800 EFI Service Manual, Page 254Get this manual
REAR (AUXILIARY) BRAKE REMOVALINSTALL
Brake Pedal RemovalInstall
1To remove the brake pedal: Remove the spring attached to the transmission park lock mechanism Remove the cotter key Remove the washers, bushings, and tension spring 2Reverse the steps for installation, use new cotter key during installation
Rear Brake Master Cylinder RemovalInstall
1If necessary, remove the rear brake line from the master cylinderUse suitable container to catch the brake fluidDispose of brake fluid properly2Remove the two bolts that secure the rear master cylinder to the brake mount plateReplace parts as needed3To install the rear brake master cylinder, mount the master cylinder to the mount plate and torque bolts to ft.lbs(11 Nm)4Reinstall the brake line and torque the banjo bolt to 15 ft.lbs(21 Nm)If the rear brake line is the pipe fit style, torque the fitting to 1215 ftlbs(1620 Nm)