2005 Polaris Sportsman 700/800 EFI Service Manual, Page 231Get this manual

2005 Polaris Sportsman 700/800 EFI Service Manual, Page 231

TRANSMISSION 24Place small amount of grease (PN 2871551) into the pocket before installing the sector gearInstall the shift gear (16T) on the shift drum shaftInstall the sector gear in the bushing pocket on the left sideAligning the timing marks on the gears
28Install the park lockout assemblyTorque park lockout to 12 14 ftlbs(1619 Nm)Sector Gear Lockout Disc 29Apply Crankcase Sealant (PN 2871557) onto the cover and case mating surfacesInstall the cover and hand tighten all of the bolts
NOTE: Note the location of the skip tooth on the splinesApply light coating of grease on the gear teeth25Install the lockout discUse the white marks that were previously applied for reference26Install the shift shaft and the detent starNote the keyed spline on the end of the shaftDetent Star