2005 Polaris Sportsman 700/800 EFI Service Manual, Page 228Get this manual

2005 Polaris Sportsman 700/800 EFI Service Manual, Page 228

TRANSMISSION 3Before installing the cover make sure the sealing surfaces are clean and dry, and shafts are fully seated in the transmission caseApply Crankcase Sealant (PN 2871557) to the mating surfaces8Apply Loctitet 262 (Red) (PN 2871951) to screw threads and torque screws to 612 ftlbs(816 Nm)
Crankcase Sealant (PN 2871557)
4Reinstall the thrust button shim, thrust button, and other shims into the coverReinstall cover and torque bolts in criss-cross pattern in steps to 2734 ftlbs(36.5046 Nm)
Pinion Retainer Plate Bolt Torque: 6- 12 ftlbs(8- 16 Nm) 9Install the new needle bearing, the 24T reverse sprocket, washer, and new snap ringInstall the shift dogs and wave springInstall the washer, new needle bearing and the high gearInstall the press fit gear and ball bearing