2005 Polaris Sportsman 700/800 EFI Service Manual, Page 174Get this manual
CLUTCH ALIGNMENT
1Remove belt and install the Clutch Offset Alignment Tool (PN 2872292) as shownOffset Alignment Tool (PN 2872292)EBS B
Special Tool NOTE: On some models, minor adjustments can be made by adding shims between the frame and front lower left engine mount to increase the distance at point "A"If shim is present, it can be removed to decrease the distance at point "A"Shim Kit (PN 2200126)
CLUTCH OFFSET
A 18I +0 116 3.2mm +0 1.6 mm) Important: Inspect clutch alignment and center distance before adjusting offsetOffset is correct when rear of tool contacts rear of inner sheave with driven clutch pushed completely inward on shaft and bolt torquedAdjust offset by adding or removing spacer washers between back of driven clutch and spacerSpacer Washer (PN 7556401) 1Install offset alignment tool as shownRemember to measure above and below the shaft centerlinesOffset Alignment Tool should contact rear edge of driven clutch sheave