2005 Polaris Sportsman 700/800 EFI Service Manual, Page 171Get this manual
CLUTCH DRIVE CLUTCH REASSEMBLY CONT'D
2Install moveable sheave onto fixed sheave3Install spider spacersUse same quantity and thickness as were removed4Compress spider buttons for each tower and install spider, making sure that "X", or the marks that were made earlier, on spider aligns with "X", or the marks that were made earlier on the moveable sheave5Torque spider to specification using the holding fixture and spider toolTorque with smooth motion to avoid damage to the stationary sheaveRefer to Page 6.3 for torque specificationCAUTION:
DRIVE CLUTCH REASSEMBLY
Special Tool NOTE: It is important that the same number and thickness of washers are reinstalled beneath the spider during assemblyThe Teflon bushings are self-lubricatingDo not apply oil or grease to the bushings1Reassemble drive clutch in the following sequenceBe sure the "X", or the marks that were made earlier, are aligned during each phase of assemblya) "X", or the marks that were made earlier on cover b) on spider, making sure spacer washers are installed underneath spider and positioned properly in recessc) "X", or the marks that were made earlier under weight