2005 Polaris Sportsman 700/800 EFI Service Manual, Page 156Get this manual
BODYSTEERINGSUSPENSION To flame treat the decal area: 1Pass the flame of propane torch back and forth quickly over the area where the decal is to be applied until the surface appears slightly glossyThis should occur after just few seconds of flame treatingDo not hold the torch too close to the surfaceKeep the torch moving to prevent damage2Apply the decal
STEERING POST ASSEMBLY
L 8To install new ball joint: Remove extension cap and attach puller guide using short bolts provided in the kitS Insert new ball joint (K) into driver (L)S Slide ball jointdriver assembly into guideS Apply heat to ease installationS Drive new joint into strut housing until fully seated9Apply Loctitet 242 (PN 2871949) to threads of retaining plate screws or install new screws with pre-applied locking agentTorque screws to ftlbs(11 Nm)10Install A-arm on ball joint and torque castle nut to 25 ftlbs(35 Nm)11Reinstall cotter pin with open ends toward rear of machine12 ftlbs(16 Nm)