2005 Polaris Sportsman 700/800 EFI Service Manual, Page 111Get this manual
40Sparingly apply Starter Drive Grease (PN 2871423) to the starter driveInstall the starter bendixNOTE: There are thrust washers on both sides of starter drive
43Install the flywheel, washer, nut, and keyTorque flywheel nut to 65 ftlbs(88 9.50 Nm)
7 ftlbs9.50 Nm)
Flywheel Nut Torque: 41Install stator assembly (S) and boltsTorque bolts to 96 12 in.lbs(10.85 0.35 Nm)42Install the the wire hold down bracket (T)Install two new wire hold down boltsNew bolts contain patchlockTorque bolts to 96 12 in.lbs(10.85 0.35 Nm) and follow the proper bolt torque sequence on Pg3.3)Coat the stator wire grommet (U) with Nyogelt Grease (PN 2871329)NOTE: Be sure the stator wires are routed properly under the wire hold down bracketReplace bolts with new bolts 65 ftlbs(88 9.50 Nm)