2005 Polaris Sportsman 700/800 EFI Service Manual, Page 104Get this manual
ENGINE 13Install piston assemblies into cylinder aligning the piston pin holes, to ensure proper alignment of the pistons to the connecting rods upon assemblyPartially install the piston pins into the pistonsNOTE: While installing in piston pins, cover all engine passagesThe clip could fall into the engine during installation
Cylinder Installation NOTE: To help align the pistons, slide rod that is close to the same diameter as the wrist pin holes to properly align them in the cylinder14Position cylinder and piston assemblies onto the connecting rods and push the piston pins through the piston and connecting rods