2005 Polaris Sportsman 700/800 EFI Service Manual, Page 98Get this manual
ENGINE Oil Rotor Clearance 28Use feeler gauge to measure the clearance between the two rotorsMeasure the gap between the two rotor tips as shown belowThe clearance should not exceed 0.006" (0.15 mm)22 ft.lbs(30 Nm)
Chamfered end first
0.006" (0.15 mm) Max Tip Clearance
NOTE: Be sure to place the tapered end of the valve (dowel) in firstIf the valve is installed incorrectly, oil pressure and oil priming problems will occur