2005 Polaris Sportsman 700/800 EFI Service Manual, Page 67Get this manual
700800 EFI ENGINE SERVICE DATA
CylinderPistonConnecting Rod Cylinder Surface warpage limit (mating with cylinder head) Cylinder bore Taper limit Out of round limit Piston clearance Boring limit Outer Diameter Block Bore Piston Std Standard inner diameter of piston pin bore Outer diameter Standard clearance-piston pin to pin bore Degree of fit EFI Engine NoEH680OLE 0.004" (0.10 mm) Std 3.1495" (80 mm) 0.00031" (0.008 mm) 0.00030" (0.0075 mm) .040" .015" (.041 .016 mm) NA 0.84245" 0.00025" (21.39 0.00635 mm) 0.8438" 0.00062" (21.4322 0.0157 mm) 3.1477" .000121" (79.954 .003mm) 0.78789" .00009I (20.0125 0.003 mm) 0.7874" 0.7872" (20 19.995 mm) 0.00059" 0.0002" (0.015 0.005 mm) Piston pin must be push (by hand) fit at 68 (20 C) EFI Engine NoEH780OLE