2005 Polaris Sportsman 400/500 Service Manual, Page 290Get this manual
ELECTRICAL
HIGH BEAM HEADLIGHT BULB REPLACEMENT
CAUTION: Do not service while headlight is hotSerious burns may resultProtect lamp during installRemove screws Loosen Tighten
5Carefully remove headlamp bulb from housing6Remove the harness from the socket and replace the headlampNOTE: Do not touch the lamp with bare fingersHold the plastic part (1) of the lampOil from your skin leaves residue, causing hot spot that will shorten the life of the lamp
1Remove three Phillips screws on the headlight pod2Lift pod cover up3Disconnect instrument cluster harness (A) and backup light switch (B)A B