2005 Polaris Sportsman 400/500 Service Manual, Page 245Get this manual
BRAKES 2Place new sealing washers on each side of banjo line and torque banjo bolt to specificationTorque to 15 ft.lbs(21 Nm)
FRONT PAD REMOVAL
1Elevate and support front of machineCAUTION: Use care when supporting vehicle so that it does not tip or fallSevere injury may occur if machine tips or falls2Remove the front wheelLoosen pad adjuster screw 2-3 turns
Banjo Bolt Sealing Washers Brake Line