2005 Polaris Sportsman 400/500 Service Manual, Page 216Get this manual
TRANSMISSION
TORQUE SPECIFICATIONS
COMPONENT FTLBS(IN.LBS Transmission Case Bolts Bell Crank Nut Transmission FillDrain Plug TransMounting Bolts Gear Sector Cover Oil Deflector Screws Snorkel Torx Screw Bearing Cover 2734 1218 2535 2733 812 (2030) 812 812 3646 1624 3447 3745 1116 23 1116 1116 NM
TRANSMISSION REMOVAL
1Remove seat, rear rack, rear cab, air box, and exhaust system, and right footwell (if required for access)2Disconnect transmission vent line
Vent Line
SPECIAL TOOLS
PART NUMBER 2871695 (Part of 2871702 Kit) 2871698 (Part of 2871702 Kit) 2871699 (Part of 2871702 Kit) 2871282 TOOL DESCRIPTION Backlash Setting Tool Rear Output Seal Driver Rear Driveshaft Seal Guide Bearing Seal Driver (50 mm)