2005 Polaris Sportsman 400/500 Service Manual, Page 212Get this manual

2005 Polaris Sportsman 400/500 Service Manual, Page 212

FINAL DRIVE 5Refit CV joint on interconnecting shaft by tapping with plastic hammer on the joint housingTake care not to damage threads on the outboard CV jointThe joint is fully assembled when the snap ring is located in the groove on the interconnecting shaftTap joint onto shaft

(Boot Replacement)
1Remove CV joint from end of shaft2Remove boot from shaftNOTE: When replacing damaged boot, check the grease for contamination by rubbing it between two fingersA gritty feeling indicates contaminationIf the grease is not contaminated, the boot can be replaced without cleaning the CV jointUse the recommended amount of grease for boot replacement only (see below)Proceed to Boot Installation
(CV JOINT CLEANINGREPLACEMENT)