2005 Polaris Sportsman 400/500 Service Manual, Page 184Get this manual
CLUTCHING 7Turn clutch sheave counterclockwise until bushing is removed and sheave comes free8Remove nut (C) (left hand thread) from puller rod and set aside9Remove adapters from pullerEBS Driven Clutch Outer Bushing Removal
8Remove nut (C) (left hand thread) from puller rod and set aside9Remove installation tool and clutch sheave from pullerEBS DrivenStationary Sheave (Inner) Bushing Removal 1Install puller adapter onto puller2Install adapter reducer
Bushing Tool (2)
Main Adapter (8)
Adapter Reducer (9)
10Remove bushing and removal tool from adaptersDiscard bushingEBS DrivenBackside (Outer) Bushing Installation 1Install puller adapter (Item 10) onto puller2Install adapter (Item 9) onto pullerEBS Driven Clutch OuterBushing Installation