2005 Polaris Sportsman 400/500 Service Manual, Page 178Get this manual
CLUTCHING 2Install adapter reducer (Item 9)3From outside of clutch cover, insert removal tool (Item 3) into cover bushing4With inside of cover toward vise, slide cover onto puller5Install nut onto puller rod and hand tightenTurn puller barrel to increase tension as needed6Turn clutch cover counterclockwise on puller rod until bushing is removed and cover comes free7Remove nut from puller rod and set aside8Remove bushing and bushing removal tool from pullerDiscard bushingEBS Drive Clutch Cover Bushing Installation 1Apply Loctitet 609 evenly to bushing bore in cover2Working from inside of cover, insert new bushing and bushing installation tool into center of clutch cover3With main adapter on puller, insert cover onto puller rod, placing outside of cover toward vise4Install nut on rod and hand tightenTurn puller barrel to apply more tension if needed5Turn clutch cover counterclockwise on puller rod until bushing is seated6Remove nut from puller rodTake installation tool and clutch cover off rodDrive Clutch Driven Downhill Belt Rotation