2005 Polaris Sportsman 400/500 Service Manual, Page 139Get this manual
BODYSTEERINGSUSPENSION Rear Rack Installation
3Place spacers on frame3Remove the two screws (B) that secure the front cab to the frame in the fuel tank mount areaB
B 24 in.lbs(2.7 Nm) A
4Install rear rack onto rear frame and cab5Install the two bolts (B) and six (A) T27 screwsTorque the bolts (A) to 18 in.lbs(2 Nm) and six T27 screws to 36 in.lbs(4 Nm)Refer to the illustration for torque values