2005-2007 Polaris Ranger 500 service manual, Page 273Get this manual
BRAKES 3Loosen the two brake caliper mount bolts (B) in equal increments6Slide the brake pads and springs from the assemblyNOTE: Retain the lever and ball bearings for reassembly789Inspect the brake pads linings for excessive wearReplace as neededCheck the three steel balls for any signs of crackingReplace as neededCheck ball seats in lever and stationary actuatorexcessively worn, replace parts as neededIf
Remove the mount bolts from the frame and lift park brake assembly out
10Measure the thickness of the rear caliper parking brake padsReplace assembly or pads as neededSee illustration below for proper readingsInboard pad thickness New .304" (7.72 mm) Limit: 0.24" (6.1 mm) Inboard Pad Outboard Pad