2005-2007 Polaris Ranger 500 service manual, Page 256Get this manual
TRANSMISSION 25Install drain plug with new sealing washerTorque drain plug to 10-14 ftlbs(14-19 Nm)Transmission 28Install the lockout disc with the raised edge facing outwardUse the white mars that was previously applied for reference
Lockout Disc Drain Plug 10-14 ftlbs(14-19 Nm)
Drain Plug Torque: 10-14 ftlbs(14-19 Nm)
26Place small amount of grease (PN 2871551) into the pocket before installing the sector gearInstall the shift gear (16T) on the shift drum shaftInstall the sector gear in the bushing pocket on the left sideAlign the timing marks you made on the gears during disassembly
29Install the detent gear with the raised edge facing outwardNote the keyed spline on the end of the shaft30Install the detent lever springInstall new o-ring onto the shift shaft after the detent lever is assembled to the shaftPlace small amount of grease on the small O-ring on the shift shaft and on the detent gearGrease the o-ring on the end of the shift drumDetent Gear