2005-2007 Polaris Ranger 500 service manual, Page 199Get this manual
CLUTCHING 345Install sheave onto puller with new bushing upward as shownInstall Puller Adapter (#10) (PN 5020633)Install nut onto puller rod and hand tighten against installation toolTurn clutch sheave counterclockwise until bushing is seated
Clutch Assembly
Moveable Spring Helix Sheave Tension 21 Heavy Spring 22 Position 11 23 12 13 Soft Refer to General Information Chapter for driven clutch spring color and production settingExample: 67Remove nut from puller rod and set asideRemove installation tool and clutch sheave from puller231Install moveable sheave with spacer washersImportant: At least one spacer washer must be installedTeflonTM bushings are self-lubricatingDo not apply oil or grease to the bushingsInstall spring, inserting spring tab into proper hole in moveable sheaveInsert spring tab into proper hole in helixSee "Clutch Chart" of the specifications page in Chapter 1