2005-2007 Polaris Ranger 500 service manual, Page 163Get this manual
BODYSTEERINGSUSPENSION CAB FRAME
AssemblyRemoval
1234Assemble the two rear cab frames at the coupler joint and secure with two 38" screws and nutsAssemble the front frame in same mannerTighten all 38" screws to 25-28 ftlbs(34-38 Nm)Assemble the center cross bracket to the rear cab frame and secure with two 516 hex bolts and nutsTighten all 516" bolts to 16-18 ftlbs(20-24 Nm)Assemble the front cab frame to the rear cab frame at both side coupler joints and secure with 38" screws and nutsTighten all 38" screws to 25-28 ftlbs(34-38 Nm)Place the assembled cab frame onto the vehicle and align the rear mount holesSecure the rear of the frame using the two 14" bolts on the outer tubes, two 34" bolts on the inner mounts and nutsTighten all 516" bolts to 16-18 ftlbs(20-24 Nm)NOTE: Tighten all nuts finger tight, then tighten to specificationSecure the front flanges to the vehicle with 516 34 bolts and nutsTighten all 516" bolts to 16-18 ftlbs(20-24 Nm)NOTE: Tighten all nuts finger tight, then tighten to specificationCheck all nuts and bolts for proper torque and installationTo remove the cab frame, reverse the installation instructions