2005-2007 Polaris Ranger 500 service manual, Page 102Get this manual

2005-2007 Polaris Ranger 500 service manual, Page 102

ENGINE Piston Installation
1Clean the gasket surfaces on the cylinder and crankcaseRemove all traces of old gasket material23Make sure the cylinder mounting bolt holes are clean and free of debrisInstall new circlip on one side of the piston with the end gap facing up or down, and tang outwardTang Outward

Cylinder Installation
1Place the dowel pins in the crankcase and install new cylinder base gasket2Position the Piston Support Block (PN 2870390) (A) beneath the piston skirt to support the piston during cylinder installation