2005-2007 Polaris Ranger 500 service manual, Page 63Get this manual
ENGINE Engine Service Data
CylinderPistonConnecting Rod Surface warpage limit (mating with cylinder head) Cylinder bore Taper limit Cylinder Out of round limit Piston clearance Boring Limit Std Piston Outer diameter Std Limit Std .0020" (0.05 mm) 3.6221-3.6228" (92.00-92.02 mm) .0020" (0.050 mm) .0020" (0.050 mm) .0006-.0018" (0.015-0.045 mm) .0024" (0.060 mm) .020" (.5 mm) 3.6204-3.6215" (91.970-91.985 mm) EH50PLE
.0098" (.25 mm) OS 3.6304-3.6310" (92.21-92.23 mm) .0197" (.50 mm) OS 3.6403-3.6407" (92.46-92.47 mm) .9055-.9057" (23.0-23.006 mm) .9053-.9055" (22.994-23.0 mm) .0002- .0003" (.004- .008 mm) Piston Pin must be push (by hand) fit at 68o (20o C) Top ring Std Limit Std Limit Std Limit Std Limit Std Limit Std Limit Std Limit Std Limit .0079-.0138" (.20-.36 mm) .039" (1.0 mm) .0079-.0138" (.20-.36 mm) .039" (1.0 mm) .0079-.0276" (.20-.70 mm) .059" (1.5 mm) .0016-.0031" (.040-.080 mm) .0059" (.15 mm) .0012-.0028" (.030-.070 mm) .0059" (.15 mm) .9058.9063" (23.00723.020 mm) .0003-.0010" (.007-.026 mm) .0020" (.05 mm) .0039-.0256" (.1-.65 mm) .0315" (.80 mm) .0004-.0015" (.011-.038 mm) .0020" (.05 mm) .0024" (.06 mm)