2004 Polaris Sportsman 700 EFI ATV Service Manual, Page 177Get this manual
FINAL DRIVE NOTE: Be sure armature plate tabs are placed into the slots on roll cage(See Reference Photo) Cover Bolts Torque 14 ftlbs(19 Nm)
13Install new seals into the gearcase housing and gearcase housing cover
FRONT GEARCASE DIAGNOSIS
Symptom: AWD Will Not Engage1Check the gearcase coil resistanceTo test the gearcase coil resistance, use the coil harness (GreyBrownWhite)The gearcase coils should measure between 22.8 ohms and 25.2 ohms2Check the minimum battery voltage at the wire (GreyBrownWhite) that feeds the hub coil wireThere should be minimum of 11.80-12.0 Volts present for proper operation